The Tool Barn

Finished base unit
Finished base unit

Step 5:

To complete the base unit, add a 1 1/2" strip along the top back and bottom back of the lower shelf.  These strips will be used to secure the shelf to the wall.  Be sure to use a quality wood glue. 

Cut top banding pieces at 225 degrees
Cut top banding pieces at 225 degrees

Step 6:

The top of our shelf has beveled edges.  To add strength and a more substantial appearance, the top has a 2-inch thick band around the front edge.  Start by ripping several pieces of shelving into 2 inch widths.  Using a table or power miter box, cut one end at a 225 degree angle.

Underside of top shelf showing banding assembly
Underside of top shelf showing banding assembly

Step 7:

The top shelf is cut to length and then using a table saw, the ends are trimmed on 45 degree angles.  The banding strips are cut to length and attached to the front edge of the top shelf using biscuits.  Glue and assemble the pieces.  Pipe clamps are adequate for the side and front, but a web clamp is best as this will apply pressure on all five pieces. The top shelf is screwed down from the underside.

Drill a series of holes to locate the stud
Drill a series of holes to locate the stud

Step 8:

To attach the shelf to the wall, you need to locate the studs.  Use a stud finder, or simple drill a series of holes about 1" apart until it is located.  Here a strip of duct tape is placed in the wall which will later be covered by the shelf. 

Drill holes for lag bolt and washer
Drill holes for lag bolt and washer

Step 9:

Four lag bolts are used to secure the shelf.  Drill 5/16" holes in the back hanging strips.  Leave room for a large washer. 

Bolt the shelf to the wall studs
Bolt the shelf to the wall studs

Step 10:

Bolt the shelf to the wall and load your electronic equipment.

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